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Industrial Battery Projects

Industrial LiFePO4 Battery Projects

Explore custom LiFePO4 battery projects for AGVs, AMRs, floor cleaning machines, mobility equipment and agricultural applications.

Each project is developed around the machine voltage, required capacity, continuous and peak current, battery compartment, charging system and communication interface. We support equipment manufacturers, distributors and system integrators from requirement review and prototype development through equipment testing and OEM production.

  • 12V, 24V, 36V and 48V battery configurations
  • Custom capacity and discharge current
  • Smart BMS protection
  • CAN, RS485 and Bluetooth options
  • Custom enclosures, connectors and wiring harnesses
  • Lead-acid replacement and new equipment development
  • Prototype testing and volume production

AGV & AMR LiFePO4 Battery Project

This battery system was developed for automated guided vehicles and autonomous mobile robots used in material handling and warehouse automation.

The voltage, capacity, discharge current, enclosure, connectors and communication interface were matched to the vehicle electrical system, operating time and charging method.

The project configuration included:

  • 24V, 36V or 48V battery configuration
  • Continuous and peak-current support
  • Smart BMS protection
  • CAN or RS485 equipment communication
  • Custom metal battery enclosure
  • Equipment-specific connectors and wiring harnesses
  • Onboard charger or automatic charging-dock compatibility
Custom industrial LiFePO4 battery installed in an AGV or AMR
Custom LiFePO4 battery installation for an AGV or autonomous mobile robot.

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Floor Cleaning Machine LiFePO4 Battery Project

This LiFePO4 battery was configured for commercial floor scrubbers, sweepers and industrial cleaning machines that require consistent power throughout a working shift.

Battery voltage, capacity, enclosure dimensions and connector layout were matched to the battery compartment, traction system, auxiliary loads and charging schedule.

The project configuration included:

  • 24V, 25.6V, 36V or 48V battery configuration
  • Custom capacity and discharge current
  • Smart BMS protection
  • Enclosure matched to the existing battery compartment
  • Custom mounting points and equipment connectors
  • Existing-charger compatibility review
  • Sample testing before volume production
25.6V 100Ah LiFePO4 battery installed in a commercial floor cleaning machine
25.6V 100Ah LiFePO4 battery installed in a commercial floor cleaning machine.

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Mobility Scooter & Wheelchair Battery Project

This compact LiFePO4 battery was developed for mobility scooters and electric wheelchairs requiring stable output, lower battery weight and a configuration that fits the existing battery compartment.

The enclosure, mounting points, terminals, connectors and charging system were reviewed against the equipment electrical and installation requirements.

Available project options include:

  • 12V, 24V and qualified custom configurations
  • Compact metal or plastic enclosures
  • Smart BMS protection
  • Custom terminals and equipment connectors
  • Low-temperature charging protection where required
  • CAN or RS485 communication where required
  • Charge-discharge and communication testing
12V 45Ah LiFePO4 battery installed in mobility scooter or wheelchair equipment
Compact 12V 45Ah LiFePO4 battery for mobility scooter and wheelchair equipment.

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Agricultural Equipment LiFePO4 Battery Project

This project covers LiFePO4 battery configurations for feeding equipment, egg conveyor systems, farm monitoring equipment, utility vehicles and agricultural backup power.

The battery is selected according to the machine voltage, daily energy use, startup current, installation space, operating environment and charging system.

Available project options include:

  • Custom battery voltage and capacity
  • Smart BMS protection
  • Metal or plastic battery enclosure
  • Custom mounting points
  • Equipment-specific terminals and connectors
  • Low-temperature protection where required
  • Charger and equipment compatibility testing
Lead-acid replacement LiFePO4 battery installed in agricultural equipment
LiFePO4 lead-acid replacement battery for agricultural equipment.

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Industrial Lead-Acid Battery Replacement

Many industrial machines can be converted from lead-acid batteries to LiFePO4, but the replacement must be based on the complete electrical and mechanical system rather than voltage alone.

Before developing a replacement battery, we review:

  • Original battery voltage and capacity
  • Continuous, peak and startup current
  • Battery compartment dimensions and mounting points
  • Charger voltage, current and charging profile
  • Existing cables, fuses and connectors
  • Motor controller and equipment interface
  • Operating temperature and charging environment

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Custom Industrial Battery Development

Industrial equipment often requires more than a standard battery specification. Voltage, capacity, output current, enclosure dimensions, connectors and communication functions must match the machine and its working conditions.

Custom development can include:

  • Application and electrical-requirement review
  • Custom voltage, capacity and current configuration
  • Metal or plastic enclosure design
  • Smart BMS protection settings
  • CAN and RS485 protocol integration
  • Bluetooth monitoring where required
  • Custom terminals, connectors and wiring harnesses
  • Charger and connected-equipment compatibility
  • Prototype development and sample testing
  • Private labels and customized packaging

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Battery Testing and Quality Control

Battery samples and production units are inspected and tested against the approved electrical, mechanical and communication specifications.

Testing can include:

  • Cell voltage and consistency inspection
  • Battery capacity testing
  • Charge and discharge performance testing
  • Continuous and peak-current verification
  • Smart BMS protection testing
  • Temperature-sensor verification
  • CAN or RS485 communication testing
  • Connector and wiring-harness inspection
  • Aging and final functional testing
Industrial LiFePO4 battery assembly testing and aging inspection
LiFePO4 battery assembly, testing and aging inspection before shipment.

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OEM Industrial Battery Manufacturing

We support industrial equipment manufacturers, distributors and system integrators from specification review and prototype development through testing and repeat production.

OEM and ODM services can include:

  • Custom battery voltage and capacity
  • Application-specific output current
  • Custom enclosures and mounting points
  • Smart BMS, CAN and RS485 configuration
  • Custom connectors and wiring harnesses
  • Product labels and customized packaging
  • Prototype development and sample validation
  • Volume production and ongoing supply

View OEM & ODM Battery Services →

Industrial Battery Project FAQ

Can a battery be customized for an existing battery compartment?

Yes. Enclosure dimensions, mounting points, terminal positions, connectors and cable outlets can be configured for qualified OEM projects.

Can the battery work with the existing equipment charger?

The charger may be retained if its voltage, current and charging profile are suitable for the proposed LiFePO4 battery and BMS. Compatibility must be confirmed before use.

Do industrial batteries support CAN or RS485 communication?

Selected battery configurations support CAN or RS485 communication. Compatibility depends on the BMS, equipment protocol, firmware and cable configuration.

Can samples be tested before volume production?

Yes. Samples can be developed and tested after the electrical, mechanical and communication requirements are confirmed.

What information is required for an industrial battery project?

Please provide the equipment type, required voltage and capacity, continuous and peak current, battery compartment dimensions, charging method, communication requirements and estimated order quantity.

Start Your Industrial Battery Project

Send us the equipment type, required voltage and capacity, continuous and peak current, installation dimensions, charger information, connector requirements, communication protocol and estimated order quantity.

Our engineering team will review the application and recommend a suitable LiFePO4 battery configuration for prototype development or volume production.

Request a Quote →