Custom LiFePO4 battery development and manufacturing for lead-acid replacement in RVs, boats, golf carts, utility vehicles and industrial equipment.
With more than 20 years of battery manufacturing experience, we support equipment manufacturers, battery brands and distributors from specification review and sample development through testing and volume production.
Each battery is developed around the electrical, mechanical, environmental and communication requirements of the intended equipment. The main technical details are reviewed before sample production begins.
Battery integration can include compatible chargers, inverters, alternator charging equipment, solar controllers, vehicle electrical systems and equipment controllers.
Charging settings, output current and communication compatibility must be confirmed against the battery specification and connected equipment before production.
We develop LiFePO4 batteries to replace lead-acid battery banks in RVs, boats, golf carts, utility vehicles, mobility equipment and industrial machines.
A lead-acid battery should not be replaced based on voltage and capacity alone. A proper conversion review should also cover:
The objective is to provide a LiFePO4 battery that fits the existing installation, supports the required load and operates correctly with the charging system.
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Communication functions are configured according to the connected equipment and the operating data required by the system.
Selected batteries can be developed for compatible RV, marine, golf cart and industrial equipment after the communication protocol, firmware and cable pinout are confirmed.
CAN, RS485 and Bluetooth are optional features. Not every battery or application requires communication.
We review the application, voltage, capacity, load current, charging equipment, installation space, operating environment, communication requirements and estimated order quantity.
The cell configuration, BMS settings, enclosure, terminals, connectors and communication interface are confirmed before sample production.
A sample battery is assembled according to the approved electrical and mechanical specification.
The sample is checked for capacity, charge-discharge performance, BMS protection, temperature response and communication where required.
Changes identified during testing are reviewed before the final drawings, BMS settings and production specification are approved.
Production follows the approved battery specification, inspection requirements, labels and packaging standards.
Production covers incoming inspection, cell matching, battery pack assembly, BMS installation, electrical testing, aging and final inspection.
Battery cells are inspected and grouped according to the approved electrical specification and consistency requirements.
Busbars, insulation, wiring, terminals and enclosure components are assembled according to the approved production documents.
The BMS, temperature sensors, cables and communication interfaces are installed and checked against the project specification.
The assembled battery is tested for capacity, charge-discharge performance, BMS protection and communication functions before final inspection.
Electrical performance, appearance, labels, terminals, accessories and packaging are checked before shipment.
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Battery samples and production units are inspected against the approved electrical, mechanical and communication specifications.
Certification documents and test reports depend on the exact battery model, product configuration, shipping method and destination market.
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Custom LiFePO4 house batteries and lead-acid replacement systems for RV manufacturers, camper builders and professional installers.
Custom house-power, deep-cycle and selected starting-battery configurations for boat builders, marine equipment suppliers and system integrators.
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Custom 24V, 36V and 48V LiFePO4 batteries for golf carts, utility vehicles and commercial fleets, with high-current BMS, compatible chargers and custom enclosures.
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Custom battery packs for AGVs, AMRs, floor cleaning machines, mobility equipment, agricultural systems and other industrial applications.
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Available customization depends on the battery model, application requirements and order quantity.
Battery manufacturing and engineering support for OEM, ODM and private-label projects.
Battery voltage, capacity, BMS, enclosure, terminals and connectors are configured around the intended equipment.
Sample batteries are assembled and tested before the production specification is finalized.
Bluetooth, CAN and RS485 options are available for selected batteries and compatible equipment.
Production follows the approved specification, inspection requirements and packaging standards.
Yes. We support custom battery specifications, Smart BMS integration, communication, enclosure development, branding, packaging and volume production.
Yes. Voltage, capacity and current can be configured according to the application, installation space, charging equipment and project requirements.
CAN and RS485 can be configured for selected batteries when a compatible protocol is available for the connected equipment.
Yes. Samples can be developed after the electrical, mechanical, communication and commercial requirements are confirmed.
Yes. Private-label options can include logos, product labels, packaging, manuals and approved product configurations.
Enclosure dimensions, materials, mounting points, terminal positions, connectors and cable outlets can be developed for qualified OEM projects.
Available documents depend on the exact battery model, configuration and destination market. UN38.3, MSDS, CE, RoHS and other product-specific documents should be confirmed before an order is finalized.
Please provide the application, voltage, capacity, continuous and peak current, installation dimensions, charging equipment, communication requirements and estimated order quantity.
Send us your application, required voltage and capacity, maximum current, installation dimensions, charging equipment, communication protocol and estimated order quantity.
Our engineering team will review the requirements and recommend a suitable custom LiFePO4 battery configuration.
